SUN CURE® UVC 2000

Instructions
for using Sun Cure UVC 2000
What
is it? Sun Cure UVC 2000 is an Ultra Violet
Catalyst that is added to your polyester resin (SILMAR®
brand is preferred for best results) to make it cure, "within
minutes," when exposed to Ultra Violet light produced from
the sun or artificial light source (tanning bulbs).
How
is the UVC 2000 mixed? Usually all at once instead of one batch at a time.
This is because your mixed Sun Cure resin can be stored for as long as you want
and will only cure when exposed to UV light. For large containers and drums the
use of a mixer for 30 to 60 minutes is preferred. Make sure to keep resin in an
opaque container and test before use to ensure proper mixture.
For
Surfboards? Yes, Sun Cure is being used world wide to produce
surfboards that are stronger, have a whiter appearance and can
be put to use almost immediately with no compromise in strength.
Will
Sun Cure Work on Cloudy Days? Yes, it may take two to three times longer but
the Sun Cure will work. Winter months may take a bit longer. Avoid use if serious
weather is present.
How
do I apply my Laminates? The same way you do regular glass jobs. However,
if you have thick, heavy colored laminates that don't let light pass through you
will need to add a small amount (1/8 amount of regular MEKP catalyst) to the Sun
Cure resin. This will eventually harden any areas underneath any areas blocked
by UV light while not affecting the UV cure.
Can
I re-use the excess resin? Yes, as long as it is not exposed to direct UV
light for several minutes it will not cure. Just cap it and store it for the next
use. It is estimated that almost 1 liter (1quart) of resin is wasted per board.
(Any Sun Cure resin containing small amounts of MEKP will eventually harden).
What
about Hot Coats? Add your own styrene/wax solution and make it your way. Sun
Cure works with it all. Allow hot coat to sit for 5-10 minutes before exposing
to UV light to allow the wax to rise to the surface. Note: during intense
summer months, Sun Cure hot coats should be exposed to UV for 5 seconds and
then removed for 15 seconds before replacing in the sun for full cure. This process
will slow down the cure and allow the wax to rise to the surface. This can be
avoided by using an artificial light system.
Even
Q-Cell Filler? Yes, it makes in incredible filler, that cures quickly. Deep
fractures may need several layers and take a few minutes longer. Avoid using colored
pigments due to light blockage.
Will
Sun Cure Resin work with (mekp-hardener)? Yes, as long as you keep it away
from UV light, Sun Cure Resin will harden no differently than regular catalyzed
resin. So it is o.k. to use it for filling FCS or leash cups.
Will
UVC 2000 work for leash cups or FCS cups? Not exposed to UV light due to light
blockage.
Some
Manufacturers who use Sun Cure UVC 2000:
Nev, Rusty, Fly, Breakaway,
Diamond Glassing, Jeff Clark, Escape, Cannibal, L.P. Glassing, Surf Prescriptions,
Dynamic Glassing, R&D Surf, Surf Shapes cc, Composite Technology, Steve Forstall,
Hawkenson Fiberglassing, M10 Surfboards, Arrow Surfboards.

6 foot UCVT, rolling unit
THE
BENEFITS OF USING SUN CURE
Below
is a list of how this product is revolutionizing the surfing industry:
TIME SAVING - Can be as much as 2 to 3 hours in cure time per board.
COST SAVING - Downsize factory size. Possibly where your greatest savings
could be found. Remember, there is a cost for all of the floor space needed for
drying racks. If set up properly, you will be able to reduce this space by using
only one or two drying racks with UV curing hoods.
LESS WASTE - Recapture saving Vs waste. Under normal working conditions
between 20 and 30 percent of catalyzed resin is wasted, (i.e.: drops to floor,
on tools or left in bucket.) that averages about $2.00 per board.
LOW (VOC) EMITTANCE - Health, a hidden cost bus is still there. Less exothermic
fumes, SUN CURE resin produces low levels of VOC's meeting or exceeding current
and pending environmental regulations. Less handling and mixing MEK. Eliminate
the air borne MEK in sanding dust. Less use for acetone to constantly clean tools.
NO MIXING (MEK) - No need for purchasing or handling large amounts of MEK.
Keep in mind that all wasted resin is catalyzed. The average cost for catalyzing
a board is .50 cents. SUN CURE is one part requiring NO MIXING saving time.
ALL TEMPERATURE - Old-glassing methods are temperate requiring constant temperature
monitoring and temperature control. SUN CURE works in all temperatures.
SUPERIOR METHOD OF CATALIZATION - Control the hardness of resin by the
use of a time. SUN CURE only cures when exposed to light. Stopping this process
short will stop the hardening process at that point. A great feature for different
stages of laminating. If trimming is needed reduce the time, for rock hardness
increase time.
UNLIMITED WORKING TIME - No need to race against the clock. SUN CURE cures
only when exposed to UV light. Therefore the manufacture can make mistakes or
changes to the lamination without the clock ticking.
BRIGHTER LAMINATIONS - Compared to standard oxidizing catalizations, SUN CURE
laminations will appear noticeably brighter white. UV or Radiation cureing with
UVC 2000 can only realize this feature.
STRONGER LAMINATIONS - Surfboards can be ridden immediately. SUN CURE eliminates
the 2 to 3 weeks fragile period of normal resin. Less pressure dings and broken
boards.

8 foot UVCT with side
mount door
(LOCATED @ l.p. Glassworks IHB, FL)
BUILD
YOUR OWN UVCU - Diagrahms
Diameter
- 35"
Aluminum Sheet Length - 2 @ 4 ft. wide x 6 or 8 ft. long
End Rings - 1" dia conduit, 2 @ 35" outer diameter.
Top
Bulb Spacing - 8 inches apart.
Side Bulb Placement - Center
Bottom Bulb Placement - 2 inches up from bottom edge
Ballast Placement
- Top center, connecting the 2 aluminum sheets together.
Wiring - Foil
taped inside unit
Timer - Mounting optional
(Note: 8 foot units
require double the amount of bulbs and ballast as compared to 6 foot units.)

PARTS
AND INFORMATION
Tanning
Bulbs: 100 watt 8.5 bi-pin or highter. Standard lengths are
59 or 71 inches.

Bi-Pin Sockets: 2 per bulb.
100
Watt Ballast: Make sure it matches the bulb wattage. 
Electric
Timer: Very important for safety and preserving the life of
your bulbs. Choose one that is maximum 20 minutes.
Purchase
UVC 2000 Products
WORLD HEADQUARTERS
www.suncure.com
the SURF SOURCE, inc.
52 W. 3rd.
St.
Atlantic Beach, FL 32233
(904)247-0808
fax (904) 247-0501
World
Dealers:
USA-East Surf Source Inc. (904) 247-0808
AUSTRALIA - Palmers Surf (61)75 593 8660
JAPAN - First MMT. company
Ltd. (81)33 829 0346
NEW ZEALAND - C&C Entp. (64)9 524 0815